6090 FS Hydraulic Shovel

Product Specs

• Hydraulic Oil Cooling

Oil flow of cooling pumps - AC version

4 × 1000 L/min (4 × 264 gal/min)

Oil flow of cooling pumps - Diesel version

4 × 975 L/min (4 × 258 gal/min)

Diameter - Fan

4 × 1524 mm (4 × 60 in)

Features (1)

Fan speed is thermostatically controlled

Features (2)

Extremely high cooling efficiency to ensure optimum oil temperature

Features (3)

Gear-type cooling pumps supplying high-volume, low-pressure oil to aluminum coolers

Features (4)

Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running

Oil Flow of Cooling Pumps

4 × 975 L/min (4 × 258 gal/min)

• Hydraulic System with Pump Managing System

Main pumps - Maximum oil flow - AC version

8 × 943 L/min (8 × 249 gal/min)

Main pumps - Maximum oil flow - Diesel version

8 × 936 L/min (8 × 247 gal/min)

Swing pumps - Maximum oil flow - AC version

6 × 496 L/min (6 × 131 gal/min)

Swing pumps - Maximum oil flow - Diesel version

6 × 488 L/min (6 × 129 gal/min)

Hydraulic Tank Capacity - Approximately

2640gal (US)

Main Pumps

8 × variable flow axial piston pumps

Maximum Pressure - Attachment

4350psi

Maximum Pressure - Swing Pumps

5080psi

Maximum Pressure - Travel

5220psi

Swing Pumps

6 × reversible swash plate pumps

Total Volume of Hydraulic Oil - Approximately

3450gal (US)

Maximum Oil Flow - Main Pumps

8 × 936 L/min (8 × 247 gal/min)

Maximum Oil Flow - Swing Pumps

6 × 488 L/min (6 × 129 gal/min)

Features (1)

Pressure cut-off for main pumps

Features (2)

Cooling of pump transmission gear oil

Filters

– Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump
– High pressure filters (100 μm) for the closed swing circuit
– Full-flow filters (10 μm) for the complete return circuit
– Full-flow filters (10 μ

Pump Managing System contains:

– Electronic load limit control
– Flow on demand from main pumps depending on joystick position
– Automatic regulation of main pumps to zero flow without demand
– Automatic RPM reduction of engine speed during working breaks
– Reduced oil flow

• Swing System

Maximum swing speed - AC version

4.1RPM

Maximum swing speed - Diesel version

3.9RPM

Features (1)

All race ways of swing ring as well as grease bath for internal gearing supplied by automatic central lubrication system

Features (2)

Hydraulic braking of the swing motion by counteracting control

Features (3)

Closed-loop swing circuit with torque control

Parking Brakes

Wet multiple disc brake, spring-loaded/hydraulically released

Swing Drive

Six compact planetary transmissions with axial piston motors

Swing Ring

Triple race roller bearing with sealed internal gearing

Maximum Swing Speed

3.9r/min

• Operating Weight

Shovel - Ground Pressure

25.8 N/cm2 (37.4 psi)

Shovel - Note

Additional track pads available on request

• Engine

Engine Model

2 × Cummins QSK60

Gross Power - SAE J1995

4500.0hp

Net Power - SAE J1349

4500.0hp

Note

Electric drive option available (3200 kW) on 6090 AC FS

Engine Model

2 × Cummins QSK60

Gross Power - SAE J1995

4500HP

Net Power - SAE J1349

4500HP

• Diesel Engines - Cummins QSK60

Aspiration

2-stage turbocharged; aftercooled and intercooled

Bore

6.25in

Components

Pre-lube starting system

Components

Two-stage fuel filter includes water separator

Components

Heavy-duty air filters with automatic dust evacuation

Components

Micro processed engine control

Components

Hydraulically driven radiator fan with electronically controlled fan speed

Components

Eliminator with centrifuge for engine oil filtration

Components

Engine-oil-change interval of 1,000 hours

Components

Additional high-capacity water separator

Displacement

3674.0in3

Emission certification

U.S. EPA Tier 4 Interim

Fuel tank capacity

4000.0gal

Make and model

2 × QSK60 2-stage

Maximum altitude without deration - above sea level

16000.0ft

Number of cylinders (each engine)

16

Stroke

7.48in

Total rated net power ISO 3046/1

3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)

Total rated net power SAE J1349

3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)

Total rated net power SAE J1995

3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)

• Attachments

All buckets are equipped with a wear package consisting of:

- Wing shrouds on side walls - Heel shrouds at bottom edges

All buckets are equipped with a wear package consisting of:

- Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth

Shovel attachment with unique TriPower kinematics ensuring the following main features:

- Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces

Shovel attachment with unique TriPower kinematics ensuring the following main features:

- Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance

Shovel attachment with unique TriPower kinematics ensuring the following main features:

- Constant boom momentum throughout the entire lift arc - Crowd force assistance

Type

Inspection hole in boom and stick

Type

Pressure-free lowering of boom and stick by means of a float valve

Type

Special wear packages for highly abrasive materials on request

Type

Catwalks with rails at boom

Type

Welding procedures allow for internal counter-welding (double prep weld) wherever possible

Type

Boom and stick are stress-relieved after welding

Type

Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas

• Undercarriage

Gradeability of travel drives - maximum

44.0%

Travel Speed: 1st Stage (maximum)

0.99mph

Travel Speed: 2nd Stage (maximum)

1.37mph

Gradeability - Travel Drives - Maximum

44%

Travel Speed - Two Stages - 1st Stage - Maximum

0.9mile/h

Travel Speed - Two Stages - 2nd Stage - Maximum

1.2mile/h

Bottom Rollers - Each Side

7

Components (1)

All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened

Components (2)

Fully hydraulic, self-adjusting track tensioning system with piston accumulator

Components (3)

Automatic hydraulic retarder valve to prevent over-speed on downhill travel

Components (4)

Acoustic travel alarm

Components (5)

Idlers, bottom rollers and support rollers are connected to the automatic lubrication system

Components (6)

Cast double-grouser combined pad-links with bushings connected by hardened full floating pins

Maximum Tractive Force

974880lb

Parking Brake

Wet multiple disc brake, spring applied/hydraulically released

Support Rollers - Each Side

2 plus a skid plate in between

Track Pads - Each Side

48

Travel Drives - Each Side

1 planetary transmission with 2 two-stage axial piston motors

• Electric Motors - 6090 AC FS

Frequency

50 Hz (60 Hz on request)

Maximum starting current

780.0amps

Revolutions

1,500 min-1 (1,800 min-1 at 60 Hz)

Total Output

4291.0hp

Total Rated Current IN

332.0amps

Type

2 × Squirrel cage induction motors

Voltage

6.6 kV ±10% (other on request)

• Operator’s Cab

Board Control System (BCS) Features:

Electronic monitoring & data logging system for vital signs & service data of engines, hydraulic system & lubrication system

• Operator's Cab

Components (6)

FOPS (rock guard; approved according to ISO 10262:1998) integrated into cab structure

Components (7)

Fold-away auxiliary seat with safety belt

Components (8)

Joystick controls integrated in independently adjustable seat consoles

Components (9)

Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated

Components (10)

Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head and armrests

Internal Dimensions of Amenity Cab - Height

7.05ft

Internal Dimensions of Amenity Cab - Length

5.25ft

Internal Dimensions of Amenity Cab - Width

5.25ft

Internal Dimensions of Cab - Height

7.05ft

Internal Dimensions of Cab - Length

7.22ft

Internal Dimensions of Cab - Width

5.25ft

Operator's Eye Level - Approximately

28.87ft

Board Control System (BCS III)

Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic system and lubrication system, featuring:
– Robust instrument panel including large (12 in) colored touch-screen for intuitive handling


Components (11)

Under roof mounted heating, ventilating and air conditioning system

Components (12)

Sliding emergency ladder (kick-down type) with ladder cage

Components (1)

Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat

Components (2)

External sun shields at side windows

Components (3)

Roller blinds at all windows

Components (4)

Windshield with parallel intermittent wiper/washer

Components (5)

All-round safety glass, armored windshield and sliding side window

• Bucket

Bucket Capacity - Face Shovel (heaped 2:1)

68yd³

• General

Note

Specifications shown above apply to Face Shovel configuration. A Frontless configuration is also available.

Engine Output - SAE J1995

3360 kW (4,500 hp)

Standard Bucket Capacity

Face Shovel (heaped 2:1) - 52.0 m3 (68.0 yd3)

Operating Weight

Face Shovel - 1000 tonnes (1,102 tons)

• Operating Weights

Note

Other track pads available on request

Shovel - Ground pressure

38.3psi

Shovel - Operating Weight

2204600lb

Shovel - Standard Track Pads

6.56ft

• Attachment

All buckets are equipped with a wear package consisting of:

– Special liner material covering main wear areas inside and outside of bucket
– Lip shrouds between teeth
– Wing shrouds on side walls
– Heel shrouds at bottom edges

Shovel attachment with unique TriPower kinematics ensuring the following main features:

– Horizontal automatic constant-angle bucket guidance
– Vertical automatic constant-angle bucket guidance
– Automatic roll-back limiter to prevent material spillage
– Kinematic assistance to hydraulic forces
– Constant boom momentum throughout

Type (1)

Inspection hole in boom and stick

Type (2)

Pressure-free lowering of boom and stick by means of a float valve

Type (3)

Special wear packages for highly abrasive materials on request

Type (4)

Catwalks with rails at boom

Type (5)

Welding procedures allow for internal counter-welding (double prep weld) wherever possible

Type (6)

Boom and stick are stress-relieved after welding

Type (7)

Boom and stick are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas

• Electrical System - Diesel Drive

Alternators

2 × 175A each

Batteries in Series/Parallel Installation

6 × 210 Ah – 12V each; 630 Ah – 24V in total

Components (1)

Battery isolation relays

Components (2)

Emergency stop switches accessible from ground level, in engine module and in operator's cab

System Voltage

24V

Working Spotlights

12 × high brightness LED lights

• Diesel Engines

Aspiration

Two-stage turbocharged; aftercooled and intercooled

Bore

6.25in

Components (1)

Pre-lube starting system

Components (2)

Two-stage fuel filter includes water separator

Components (3)

Heavy-duty air filters with automatic dust evacuation

Components (4)

Micro processed engine control

Components (5)

Hydraulically driven radiator fan with electronically controlled fan speed

Components (6)

Eliminator with centrifuge for engine oil filtration

Components (7)

Engine-oil-change interval of 1,000 hours

Components (8)

Additional high-capacity water separator

Displacement

3674in³

Emissions

Emits equivalent to U.S. EPA Tier 2

Fuel Tank Capacity

4330gal (US)

Make/Model

2 × QSK60 two-stage

Maximum Altitude - Without Deration - Above Sea Level

16000ft

Number of Cylinders - Each Engine

16

Stroke

7.48in

Total Rated Net Power - ISO 3046/1

3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)

Total Rated Net Power - SAE J1349

3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)

Total Rated Net Power - SAE J1995

3360 kW 1,800 min-1 (4,500 hp 1,800 min-1)

• Operating Specifications

Bucket Payload

103t

Operating Weight - Face Shovel

1102t

• Retractable Service Station

Equipped With (1)

Quick couplings for:
– Diesel fuel
– Engine coolant – left/right
– Pump transmission gear oil – left/right
– Swing transmissions gear oil – each
– Engine oil (oil pan) – left/right
– Engine oil (additional tank – optional) – left/right

Equipped With (2)

Cat jump-start socket

Equipped With (3)

Indicator lights for fuel tanks left/right full and grease container full

Installation

Retractable service station installed underneath the engine module and easily accessible from ground

• Automatic Lubrication System

Capacity - Grease Container

264gal (US)

Type (1)

Grease filters (200 μm) between service station and container as well as directly behind grease pump

Type (2)

Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times

Type (3)

System failures displayed by Board Control System

Type (4)

Connected to the lubrication system are:
– Raceways of the swing roller bearing
– Pivot points of attachment, bucket and cylinders
– Bottom rollers of undercarriage